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The plant uses Direct Reduced Iron process (DRI) method of production and utilizes 04 indigenously developed rotary kilns (02 kilns of 100 TPD & 02 kilns of 50 TPD). ... operating 2x50TPD, 2x100TPD sponge lron Kiln and Steel Melting Shop (sMS) of 2 x 12 MT Capacity lnduction Furnace. our Plant is located at Tehsil-Bilha, District-Bilaspur in ...
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Iron ore fines, bentonite & coke will be used as raw materials in Rotary grate kiln to produce 600 TPD of Pellets. 1.3.3 Steel Melting Shop In Steel Melting Shop (SMS), Sponge Iron will be melted along with melting scrap and fluxes to make pure liquid steel and then to mould it in required size billets. The SMS will
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Sponge iron is basically deoxidized iron in the form of lumps, pellets and fines. Sponge iron and steel scrap are charged in appropriate ratio into the induction furnaces in batches. After the complete melting of charge, the hot liquid metal samples are taken to analyze the chemical composition i.e. carbon, sulphur, phosphorus, silicon ...
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Steel Plant. Sponge Iron Division; Captive Power Plant; Steel Melting Shop; Garage Division; Career; Contact Us; This plant is based on SL/RN process. Rated capacity of this plant 0.21mtpa. In addition to producing DRI, the system is equipped with waste heat recovery boiler from where we can generate 16 MW/hr power from waste gas. We are …
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Sponge Iron is an apt material as it can be utilized as a coolant in Integrated Steel Plants. Sponge Iron is manufactured by reducing iron ore without the melting process – thereby making it energy efficient. The process is energy-efficient. Steel made using this particular process requires significantly less fuel, and the quality of the ...
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ABSTRACT OF THE DISCLOSURE: Process of making steel by melting sponge iron in an electric arc furnace. The sponge iron produced by direct reduction is melted in an electric arc furnace, in which a pool of liquid metal is maintained. To ensure that liquid carbon-containing iron for forming the pool is available in adequate quantities and that …
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Induction Furnace and Important Operational Aspects, The furnace is usually tilted to achieve an angle of 90 degree or greater for complete pouring of the liquid steel Other aspects of induction furnace steel making Depending on the installed power density and the melting practice, the thermal efficiency of the induction furnace can exceed 80, but …
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Steel DRI. First by a private group in the region at ICAD. Manufactures DRI (Direct Reduced Iron or Sponge Iron) through a gas based process with an installed capacity of 250,000 tons per annum. This is the substitute for melting scrap in the steel making process. Start of commercial production in the first quarter of 2009.
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Sponge iron produced by direct reduction is melted in an electric arc furnace, in which a pool of liquid metal is maintained. To ensure that liquid carbon-containing iron for forming the pool is available in adequate quantities and that the process can be carried out with the highest possible economy, the sponge iron is reacted in an electric arc furnace on a …
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Dec 02, 2009· 3. ESSENTIAL FEATURES: COREX consists of two reactors, the reduction shaft and the melter-gasifier. The reduction shaft is placed above the melter-gasifier and reduced iron bearing material descends by gravity. The volume of the reduction shaft and the melter-gasifier is about 600 m3 and 2200 m3 respectively.
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Steel Plant. Sponge Iron Division; Captive Power Plant; Steel Melting Shop; Garage Division; Career; Contact Us; Annual Capacity – 1,08,000 Tons . Steel melting Shop consists of – 4 Induction Furnaces (IF) of 4 x 15 Tons. Having Continue casting machine (CCM) of 6/11 Meter three strand Billet Caster.
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Ministry of steel direct reduction govt of india the main function of making sponge iron in the kiln is to convert iron ore into sponge iron by using iron ore coal and dolomite limestone the sponge iron is processed further for making liquid metal at steel melting shop the entire process of making sponge iron is associated with various safety …
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Aug 20, 2017· 7. Steel Melting Shop The SMS plant of JSPL has a capacity of longest casting India's widest section (215×2600mm) and casting of heaviest section (250× 2600𝑚𝑚). Steel melting shop has a rated capacity of 3.2 MT / annum. The SMS complex of JSPl raigarh has 3 Electric Arc Furnaces, each of 100 T capacity.
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Research and development was taking place to substitute steel melting scrap by directly reduced iron (DRI) which was commonly known as Sponge Iron. While DRI through gaseous reduction was established worldwide, DRI using non cocking coal was in the elementary stage. In this backdrop TRFI took the first step to set up a coal based …
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Tmt steel bars manufacturers in Kerala and Telengana, Of all forms of raw materials, sponge is the purest form for steel making A precise mix of iron ore and coal as well as maintaining the right temperature in the kiln where the raw materials are heated further contribute to our quality A meticulous screening process further ensures the quality of …
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Steel Making Process. The commercial processes for making steel are : (1) Bessemer process (2) L-D process (3) Open-hearth process (4) Crucible process (5) Electric process (6) Duplex process. The Bessemer, open hearth and electric process can be subdivided into (a) acid process and (b) basic process, according to the type of lining …
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